Enhancing Heat Exchanger Performance with Precision Handling
At Water Power Solutions, we provide expert tube-bundle removal and reinstallation services for shell-and-tube heat exchangers. Over time, these bundles can suffer from fouling, corrosion, or scaling, hampering heat transfer efficiency and risking unexpected breakdowns. Our precision-driven approach ensures safe dismounting, thorough inspection, cleaning, and accurate reassembly—all with minimal disruption to plant throughput.
What We Deliver
- Safe & Controlled Extraction
We deploy top-tier hydraulic and mechanical tools to extract even the heaviest bundles, smoothly and securely. - Full-Service Bundle Care
From cleaning or repairing tubes to plugging faulty lines, and finally repositioning bundles with perfect alignment—your equipment is restored for peak performance. - Reduced Downtime
Fast, secure extraction and reinstallation help you minimize lost production and keep operations on schedule.
Service Sequence at a Glance
- System Assessment & Planning
We evaluate your exchanger’s design (U-tube, floating head, etc.), fouling level, and maintenance goals to plan the safest and most effective removal strategy. - Bundle Extraction
Employing hydraulic or mechanical techniques, we disconnect and remove the bundle with precision—protecting both the bundle and the shell. - Inspection & Cleaning
Once removed, the bundle undergoes detailed inspection, followed by targeted cleaning methods such as hydro-jetting or chemical treatments. - Repairs & Tube Plugging
We address any tube damage instantly, sealing off compromised tubes to restore integrity and readiness for operation. - Safe Reinstallation
The cleaned and repaired bundle is realigned and reset into the exchanger with exact fitting to ensure efficient thermal performance. - Performance Validation
We complete the process with testing to confirm leak-tightness and restored system effectiveness.
Why This Service Matters
- Improved Heat Transfer Efficiency — Cleaner tube bundles mean better heat exchange and smoother system performance.
- Long-Term Savings — Preventative maintenance reduces energy use, avoids costly replacements, and safeguards uptime.
- Operational Reliability — Accurate reinstallation ensures the system runs as designed—without costly performance issues.
- Expert Handling — With precision tools and trained professionals, the process remains safe, efficient, and high-quality.
